Fabrication

Fabrication_350x263.jpgMany EMCOR Construction Services (ECS) companies leverage prefabrication in their construction processes, offering customized electrical, sheet metal, fire sprinkler, and piping fabrication solutions. 

Our companies maintain state-of-the-art shops across the country, totaling thousands of square feet of fabrication and warehouse space, where they produce tailored components for mechanical and electrical projects in virtually every major market. 

Custom Solutions for Productive, High-Quality Projects 

Because prefabrication takes place in a controlled environment, it can help significantly reduce installation time and increase labor productivity. Standardized work processes and automated equipment also reduce build variation helping ensure outstanding levels of quality. 

ECS companies utilize BIM to identify opportunities for prefabrication early in the project lifecycle, helping avoid long lead times on equipment, and to leverage modeled content in the fabrication process itself. 

Additionally, by minimizing time spent on the jobsite, prefabrication also helps us fulfill our commitment to workplace safety. Even something as simple as unboxing materials ahead of time can keep waste off the jobsite, helping promote safety and lead to cost-savings.

A Wide Variety Fabrication Services

Mechanical Fabrication

  • Commercial and industrial HVAC ductwork 
  • Piping assemblies 
  • Plumbing components
  • Plasma-cutting
  • Tube bending 
  • Pulse arc and orbital welding 
  • Plumbing systems and components
  • Modular, skid-mounted equipment
  • Fire protection and sprinkler systems
  • Pipe stands and hangers
  • Tanks
  • Pump stands
  • Threaded and grooved pipe
  • Custom stairs, ladders, work platforms, and handrails
  • Small- and large-bore pipe prefabrication
  • Carbon steel, stainless, aluminum, copper, and other materials 

Electrical Fabrication

  • Conduit bending 
  • Underground duct banks 
  • Wall rough-ins 
  • Electrical panels
  • Lighting and building control panels 
  • Custom brackets and hangers 
  • Traffic light assemblies 
  •  Electrical equipment skids
  • Panel boards and transformer racks
  • Conduit and raceway support systems
  • Underground conduit riser racks
  • Pre-punched boxes and brackets
  • Lighting fixture systems 
  • Temporary lighting and power
  • Wired and non-wired device assemblies